Dennis Leyes
Business Administration & Marketing graduate from Indiana University at South Bend. Last worked as Quality Technician (Engineer) at Universal Bearing LLC.
| Headline: | Startup Member |
| Skills: | Business, Marketing |
| Groups: | Linking Indiana |
| Interested in: | Finding team mates, Meeting new people, Professional opportunities, Recruiting for my startup |
| Schools: | Indiana University System - Indiana University-South Bend |
WORK EXPERIENCE
| Employer: | Universal Bearing LLC., Bremen, IN |
| Position: | Quality Technician (Engineer) |
| Time period: | August 2004 - September 2008 |
| Description: | Manufacturer of precision needle rollers used in automatic engine and transmission applications.
• Amended Quality Management System to meet requirements of TS16949:2002 which led to successful certification / registration in fourth quarter 2005 through QMI® o Designed 19 processes with measureables involving 20 individuals in 18 months • Administered ISO9001:2000, QS9000, & ISO14001 document control system consisting of over 400 documents to meet requirements of governing quality standards and UB LLC. Quality Management System (QMS) • Implemented and maintained existing documentation necessary for scheduled Quality Management System (QMS) & Environmental ISO 14001 system audits. Ensured internal audits were distributed and 100% completed per schedule, monitored corrective action that were issued, taken, and completed within the timelines established resulting in process improvement. • Maintained and improved corrective action system and corresponding customer responses in either 8D or 5 WHY format in conjunction with Quality Manager resulting in 40% reduction in customer complaints FYTD 2008 • Developed /originated documentation which strengthened & supported corrective action teams / process resulting in 100% integration of updates to Policies, Process Maps, Procedures, Work Instructions, and Forms - Participated in and led Team Problem Solving activity assigned by Management - Participated in and led Quality Improvement projects assigned by Management. o Included 100% application of Lessons Learned to all associated processes |
| Employer: | TOEFCO Engineered Coating Systems, INC., Niles, MI |
| Position: | Quality Manager |
| Time period: | December 1999 - March 2004 |
| Description: | Licensed applicator of coatings materials in both powder and liquid form to assorted metal substrates
Managed Quality Management System (QMS) within the Niles plant to meet governing requirements of ISO9001: 2000 standard. • Amended / developed Quality Management System (QMS) to meet the requirements of ISO9001: 2000 standard and led company to successful second quarter 2003 certification through NSF®. • Developed comprehensive PPAP program to meet requirements of TRW, TENNECO Automotive, Faurecia, & Federal Mogul o Resulted in obtaining increased sales volume of $800 M in 2003 - 2004 • Refined auditing system, Corrective / Preventative Action program, and 8D reporting to improve Quality Management System (QMS) • Implemented & refined Continuous Improvement Process with project time lines, resource allocation payback and subsequent documentation resulting in justification for $300M expenditure in mistake proof coating fixtures |
| Employer: | Walker Manufacturing Company – Division of Tenneco Automotive Culver, IN |
| Position: | Quality Engineer |
| Time period: | March 1999 - December 1999 |
| Description: | Manufacturer of exhaust systems & catalytic converters
• Implemented a quantifiable method to benchmark and initiate continuous improvement activities for Gap Bulk Density analysis to reduce warranty claims with Customer by $45 thousand in FY 1999 • Initiated & implemented process improvements on the plant floor using input from process failure mode and effect analysis (PFMEA) and customer feedback. Input from process operators and error proofing methods were employed at every opportunity • Trained hourly employees in product gaging, work instructions, and measurement methodology to support Quality Management System (QMS) |
| Employer: | National Standard – Woven Filter Fibre Division. Mishawaka, IN |
| Position: | Quality Manager |
| Time period: | September 1995 - September 1998 |
| Description: | Manufacturer of sintered nickel and stainless steel filtering media used in air bag safety device systems
• Successfully championed and led company to third party certification / registration to ISO-9002 / QS9000 - Taught Problem Solving Tools, methodology, and discipline to Management and hourly personnel • Instituted supplier tracking program to a Parts Per Million / Pareto format reducing inspection detection cost by $45,000 in FY 1996 • Developed Production Part Approval Process (PPAP) Program to meet AIAG and QS9000 requirements - Maintained / managed Total Quality Management function within the Mishawaka facility - Justified / expanded Q.A. department by 25% in FY 1996 |
| Employer: | Wirekraft Industries, INC. – Burcliff Division South Bend, IN |
| Position: | Regional Manager Quality Systems |
| Time period: | August 1993 - September 1995 |
| Description: | Manufacturer & recognized leader in appliance market of electrical wiring harnesses |
| Employer: | Ristance Corporation – Division of Echlin Bremen, IN |
| Position: | Quality Assurance Manager |
| Time period: | March 1991 - August 1993 |
| Description: | Manufacturer of insulated XLPE, PVC, & silicone rubber wiring used in the fabrication of electrical wiring harnesses. |
| Employer: | Wirekraft Industries, INC. – Wirekraft Division, Rolling Prairie, IN |
| Position: | Quality Assurance Manager |
| Time period: | May 1981 - March 1991 |
| Description: | Manufacturer of insulated XLPE, PVC, & silicone rubber wiring used in the fabrication of electrical wiring harnesses. |
| Employer: | Hedwin Corporation, LaPorte, IN |
| Position: | Quality Control Supervisor |
| Time period: | May 1980 - May 1981 |
| Description: | Manufacturer of blow molded, injection molded, and vacuum formed containers |
| Employer: | South Bend Toy – Division of Milton Bradley, South Bend, IN |
| Position: | Production Supervisor / Quality Engineer |
| Time period: | May 1977 - December 1979 |
| Description: | Manufacturer of wheeled goods toy line, wooden croquet sets and lawn games |
EDUCATION
| University: | Indiana University System - Indiana University-South Bend |
| Degree: | Business Administration & Marketing, BSc |
INFORMATION
| Memberships: | Member American Society of Quality (ASQ)
Member Centre Township Lions Club since 2001 & served as Club President from 2002 -2004 Centre Township Lions Club Membership Chairman since 2006 Member of Indiana University Alumni Association |
